info@ramseierkoatings.com
English
Please Choose Your Language
  CALL US ANY TIME
 +852 2363 2511
c2e46596397051d5

Mastering The WX-958 Powder Coating System Manual: A Comprehensive Guide for OEM Manufacturers And Suppliers

Author: ramseierkoatings     Publish Time: 2025-06-17      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
telegram sharing button
sharethis sharing button

Content Menu

Introduction

Understanding the WX-958 Powder Coating System

>> What is the WX-958 Powder Coating System?

>> Key Components of the WX-958 System

How to Set Up the WX-958 Powder Coating System

>> Step-by-Step Assembly Guide

>> Important Setup Tips

Operating the WX-958 Powder Coating System

>> Basic Operation Modes

>> Adjusting Settings for Best Results

>> Maintenance During Operation

Troubleshooting Common Issues with the WX-958 Powder Coating System

>> Problem: Uneven Coating or Poor Adhesion

>> Problem: Powder Clogging or Irregular Spray

>> Problem: Machine Fails to Power On

Advantages of Using the WX-958 Powder Coating System for OEM Services

Frequently Asked Questions (FAQs)

Conclusion

Introduction

As a leading Chinese manufacturer, wholesaler, and supplier specializing in powder coating systems, we provide OEM services to international brands, wholesalers, and producers. This article serves as an extensive guide on the WX-958 powder coating system manual, detailing its setup, operation, maintenance, and optimization to help users maximize efficiency and quality in powder coating applications.

Electrostatic Spray Gun and control system11

Understanding the WX-958 Powder Coating System

What is the WX-958 Powder Coating System?

The WX-958 powder coating system is a high-performance electrostatic powder coating machine widely used in industrial and DIY applications. It features a 45-liter stainless steel powder bucket, adjustable voltage and air pressure settings, and various nozzles for different coating patterns[3]. This system is designed for durability, ease of use, and flexibility, making it ideal for OEM manufacturers and suppliers seeking reliable powder coating solutions.

Key Components of the WX-958 System

- Electrostatic Gun: The core component that charges powder particles for efficient adhesion to surfaces[4].

- Powder Bucket: Made of high-quality stainless steel to resist rust and corrosion, ensuring longevity and consistent powder supply[3].

- Control Panel: Includes power, air, rinsing air, kV (kilovolts), and uA (microamps) buttons for precise operation[3].

- Nozzles: Multiple nozzle types allow for spray diffusion or fan-shaped coating, adaptable to various project needs[3].

- Air and Fluidizing System: Regulates powder flow and fluidization for smooth and even coating application[5].

How to Set Up the WX-958 Powder Coating System

Step-by-Step Assembly Guide

1. Unpack and Inspect: Ensure all parts and accessories are included as per the manual.

2. Connect Air Lines: Attach air hoses to the corresponding fittings on the gun and powder bucket. The air input controls powder fluidization and spray pressure[2][5].

3. Install Powder Bucket: Secure the stainless steel bucket onto the machine and connect it to the gun via the powder supply hose[5].

4. Attach Electrostatic Gun: Connect the gun to the control unit and air supply lines, including the rinsing air hose for cleaning[5].

5. Power On and Calibration: Turn on the machine and adjust settings such as voltage (typically around 40 kV) and air pressure (around 10 psi) according to project requirements[2][5].

Important Setup Tips

- Use a regulator gauge set to about 50 psi for optimal air pressure[2].

- Gradually adjust the fluidization valve to avoid powder clumping or excessive flow[5].

- Regularly check hose connections to prevent leaks and ensure consistent powder delivery[5].

Operating the WX-958 Powder Coating System

Basic Operation Modes

- Manual Trigger Mode: Operator controls powder spray by pulling the trigger, suitable for small or detailed jobs[5].

- Continuous Mode: Automatic powder spray for large-scale industrial applications[5].

Adjusting Settings for Best Results

- Voltage (kV): Controls the electrostatic charge on powder particles; typical settings range from 20 to 100 kV depending on coating thickness and substrate[2][5].

- Air Pressure: Adjust both spray air and rinsing air to maintain smooth powder flow and prevent clogging[3][5].

- Nozzle Selection: Choose between fan-shaped or diffusion spray nozzles based on the surface area and detail of the item being coated[3].

Maintenance During Operation

- Periodically rinse the gun using the rinsing air function to prevent powder buildup[5].

- Monitor powder levels and refill the bucket as needed to avoid interruptions[3].

Troubleshooting Common Issues with the WX-958 Powder Coating System

Problem: Uneven Coating or Poor Adhesion

- Check electrostatic voltage settings; increase kV if powder is not adhering well[2].

- Ensure powder is properly fluidized; adjust air pressure and fluidization valve[5].

- Clean the gun nozzle to remove any blockages[5].

Problem: Powder Clogging or Irregular Spray

- Inspect and clean air and powder hoses for obstructions[5].

- Verify that the powder bucket is not overloaded and powder is dry[3].

- Adjust air pressure settings to optimize powder flow[2].

Problem: Machine Fails to Power On

- Confirm power supply and connections are secure[3].

- Check for blown fuses or electrical faults in the control unit[4].

- Consult the manual for resetting procedures[1].

Advantages of Using the WX-958 Powder Coating System for OEM Services

- Customizable Settings: Allows precise control over coating parameters to meet diverse client specifications.

- Durability: Stainless steel components and robust design ensure long-term use with minimal maintenance[3].

- Mobility: Equipped with universal wheels for easy movement around the production floor[3].

- Versatility: Suitable for various powder types and coating styles, enhancing product range for OEM customers[3].

- Ease of Use: Intuitive controls and straightforward assembly reduce training time and increase productivity[2][5].

Frequently Asked Questions (FAQs)

Q1: What is the ideal voltage setting for the WX-958 powder coating system?

A1: The ideal voltage typically ranges from 20 to 40 kV for most applications, but it can be adjusted up to 100 kV depending on the powder type and substrate[2][5].

Q2: How often should the powder bucket be cleaned?

A2: The powder bucket should be cleaned regularly, especially when changing powder colors or after extended use, to prevent contamination and ensure smooth operation[5].

Q3: Can the WX-958 system handle different powder types?

A3: Yes, the system is compatible with various powder coatings, including polyester and epoxy powders, thanks to its adjustable settings and interchangeable nozzles[3][4].

Q4: Is the WX-958 suitable for both industrial and DIY use?

A4: Absolutely, it offers modes for both continuous industrial coating and manual operation for smaller, detailed DIY projects[2][5].

Q5: What maintenance is required to keep the WX-958 in good condition?

A5: Regular cleaning of the gun and hoses, checking air pressure settings, and inspecting electrical connections are essential to maintain optimal performance[5].

Conclusion

The WX-958 powder coating system manual is an indispensable resource for manufacturers, wholesalers, and suppliers seeking to deliver high-quality powder coating services. Its robust design, versatile features, and user-friendly controls make it an excellent choice for OEM production lines. By following the setup, operation, and maintenance guidelines outlined above, users can ensure efficient, consistent, and professional powder coating results.

Electrostatic Spray Gun and control system10

[1] https://www.scribd.com/document/327401652/WX-958-instructions1

[2] https://www.youtube.com/watch?v=CSsjo2I2Us8

[3] https://www.vevor.com/powder-coating-machine-c_11089/45l-powder-coating-system-machine-electrostatic-deep-corners-paint-system-wx-958-p_010402503015

[4] https://xintu2011.en.made-in-china.com/product/dXqmRibukFUw/China-Wx-958-Powder-Spraying-Gun-Electrostatic-Manual-Powder-Coating-Equipment.html

[5] https://www.youtube.com/watch?v=0a_Wx-XLhyY

[6] http://www.sse.com.cn/disclosure/listedinfo/announcement/c/new/2025-04-29/688128_20250429_IZYA.pdf

[7] https://www.alibaba.com/product-detail/WX-958-Manual-50W-Paint-System_1601059957779.html

[8] https://kjt.ln.gov.cn/kjt/attachDir/2025/01/2025012510161058280.xlsx

Hot Tags: China, Global, OEM, private label, manufacturers, factory, suppliers, manufacturing company

Powder Center
The KPC series powder center integrates powder supply, powder recovery and sieving functions in a compact housing, and is equipped with an extraction device to ensure a clean working environment in the workshop. The KPC allows operators to change colors quickly and efficiently in a short time. The PLC control system will automatically clean the powder hose and internal powder path of the spray gun to reduce downtime and powder contamination problems. The extraction device of the KPC can be integrated with the KPC or with the main filter unit.
View More
Fast Colour Change Powder Spray Booth
KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.
View More
Encapsulated Powder Coating System
ACB high efficiency spray booth system has unique design and advantages. The bottom air duct of the booth adopts the ‘even flow’ flap structure, the side panels of the booth adopt the advanced design without automatic gun opening, and the systematic supporting design creates the ideal powder atomisation area of ‘flexible spraying’, which has a gentle air flow, providing an ideal working environment for powder coating. This provides an ideal working environment for powder coating. This design and functionality makes the ACB high efficiency spray booth system highly efficient and operable in powder coating operations, able to meet the coating needs of different workpieces, while also demonstrating excellent performance in cleaning and recycling, providing a strong guarantee for high quality powder coating operations.
View More
Color Wing Fast Color Change Vertical Powdler Spray Booth
ColorWing wing-type spray booth has unique design and advantages. It is mainly suitable for spraying workpieces in vertical hanging mode, such as aluminum profiles, highway guardrails, etc.
ColorWing wing-type spray booth uses the patented design of "wing-type wall panel" and "wind tunnel" cleaning mechanism, which is efficient and fast when cleaning and changing colors.
View More
Fast Colour Change Powder Recovery System
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
View More
St/St Spray Booth and Powder Recovery Systems
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
View More
Vibrating Type Powder Sieve
Function of the vibrating screen
  1. Sieve and separate the powder sent back by the recycling system to remove impurities, and then send it to the powder supply system for reuse in the spray gun system
  2. Sieve and separate the new powder to make the new powder more evenly mixed
  3. Different mesh sizes can be configured according to the customer's different products and the number of spray guns, and vibrating screens of different diameters can be selected to improve product spraying efficiency
View More
Ultrasonic Powder Sieve
According to the characteristics of coil spraying, such as large amount of powder, uniform coating, thin coating and corrosion resistance, ultrasonic vibrating screen is selected, which can achieve high precision, high mesh screening, low energy consumption and high efficiency.
View More
DDF3 Powder Transfer Pump
DDF3 high-power powder pump can operate friendly under high powder concentration and low air flow rate powder supply conditions. It can operate stably in harsh hot and humid environments for a long time. DDF3 high-power powder pump can adapt to different types of powders and maintain a soft, smooth and stable powder conveying effect.
DDF3 high-power powder pump is user-friendly and easy to operate. It will not spit powder under different conveying distances and powder types. The sturdy structure can meet the high-pressure cleaning requirements required for fast color change systems.
View More
Bulk Venturi Power Pump for Powder Recovery
BV-1 high-power powder pump for powder recovery is used to recover powder from the recovery system to the powder supply system. The powder delivery capacity is more than 7kg/min
View More
Virgin Powder Feeding and Supply Device
Powder can be directly supplied to the powder supply system from the powder box. The bottom bracket of the powder box is equipped with a vibrator, so no "holes" will be formed during the powder suction process, ensuring the continuity of powder suction.
View More
Big Bag Virgin Powder Supply System
The powder is directly supplied from the ton bag to the powder supply system, and the ton bag is placed on a mobile trolley with a vibrator.
Equipped with multiple sets of high-efficiency and high-power powder suction devices to meet the requirements of large powder consumption.
The automatic lifting device and the special powder hopper design make the powder bag have less residual powder
View More
Micro Powder Center
Based on more than 30 years of successful experience in designing rapid color change systems, the unique MPC closed-loop powder supply center can provide efficient rapid color change capabilities.
The MPC closed-loop powder supply center can be upgraded to the rapid color change capability of an existing powder spraying system alone or integrated with a complete powder spraying system (including spray booth, powder recovery system, spray gun and elevator, etc.).
View More
Close Circuit Powder Management Center
Whether the user is adding new spraying equipment or upgrading and modifying the existing spraying equipment, the PMC system that must be configured in the process of realizing digital control technology includes DDF powder pump, new powder supply device, powder supply barrel, high-efficiency powder screen and control cabinet.
View More
Powder Reclaim System
It consists of a vibrating screen and a powder barrel. The recovered powder passes through the buffer of the vibrating screen, to the screen, and then to the powder barrel after screening. The powder barrel then supplies the powder to the spray gun system.
View More
4 Axes Automatic Angle Adjuster for Fixed Gun
The spray gun is fixed on AutoFlex100, which can move up and down, forward and backward, left and right, and rotate up and down. It can memorize the spray angle and position of the workpiece and realize automatic groove spraying. It adopts the latest digital positioning system and PLC control to ensure stable and reliable lifting. The main control touch screen can display the lifting speed and program multiple working programs. It can also be controlled by an independent touch screen/tablet or mobile phone. The operating system software is user-friendly through simple graphics and Chinese and English analysis.
View More
HDR6P Heavy Duty Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, our HDR6P lifter achieves the best results with unique functions.
The HDR6P lifter is equipped with a precision programmable electric servo motor, adopts the latest digital positioning system and PLC control, ensures the long-term repeat accuracy of the spray gun during automatic spraying, and the lifting action is smooth and reliable. The main control touch screen of the equipment can display the lifting distance and speed, and can be programmed into more than 255 working programs. The operating system software uses simple graphics with Chinese or English explanations, which is user-friendly.
View More
Short-stroke Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, we provide the SR series of lifters, which can achieve the best effect required by customers with its different features.
The SR series programmable electric lifter has a stylish appearance and precision manufacturing. It can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. It adopts the latest digital positioning system and PLC control to ensure smooth and reliable lifting action. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. It can be controlled by independent touch screen and/or manual buttons. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly.
SR series short-range programmable lifter-suitable for vertical cloth gun automatic spraying online, with a travel distance range of 100-400 mm.
View More
Long-stroke Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, we provide the ER and HDR series of lifters to achieve the best results required by customers with their different features.
The ER/HDR series programmable electric lifters are stylish and precision-made. They can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. The latest digital positioning system and PLC control are used to ensure smooth and reliable lifting and lowering. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. Independent touch screen and/or manual button control are optional. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly.
ER series long-range programmable lifters - suitable for use with up to 6 automatic spray guns.
HDR5P series heavy-duty long-range programmable lifters - suitable for use with up to 9 automatic spray guns.
View More
LET US KNOW YOUR NEED
Please leave a message, and we will contact you within one working day.
Ramseier Koatings Technologies Holdings Ltd.
 
 
 

 9/F,Hung Tak Building,106-108 Des Voeux Road Central,Hong Kong
 Tel: +852 2363 2511
 Fax: +852 2764 0105
 E-mail: info@ramseierkoatings.com
Contact us
 
     .   
 
  Tel: +852 2363 2511
  Fax: +852 2764 0105
  E-mail: info@ramseierkoatings.com
  Sales Hotline: (86)400 6628 623
  9/F,Hung Tak Building,106-108 Des Voeux Road             Central,Hong Kong

ABOUT

OUR SERVICE

Our goal is to supply the most cost effective quality powder coating equipment to our customers around the world.
Ramseier Koatings Technologies (ZS) Company Limited All Rights Reserved | Powered by: pbinfo.cn