In the powder coating industry, an automated system (sometimes called a computerized line) is used to transport components automatically between each process stage. In most cases, this involves washing the parts with a chemical solution, drying them, adding the powder-coating material, curing the powder-coated finish, and finally letting the
The powder coating industry has greatly evolved over the years. While this has led to countless innovations when it comes to industrial powder coating machines, not all equipment manufacturers or suppliers have kept pace with emerging trends.
That said, cutting corners during industrial powder coating can cost you in the long run. So, how do you achieve a successful powder coating equipment selection process? Read on!
Understanding Industrial Powder Coating
Machines used in different sectors like construction and manufacturing require a top-quality coating. The finishing acts as protection against harsh conditions which in turn enhances the durability and efficiency of your industrial machinery. Issues like corrosion can affect the operation of some parts.
For this reason, a fine powder base of thoroughly fine pigment particles is applied on the machines. The application principle involves production of a smooth and consistent coating film by heating the finely ground coating powder to change its chemical characteristics.
Factors to Consider When Choosing Industrial Powder Coating Equipment
Ensure the Equipment Fits Your Application Needs
You should go for a powder coating system designed in consideration of different industrial applications. This way the equipment will operate safely and reliably. You can also check whether the type of equipment meets the required standards.
The Larger System, The Better the Business
There are some crucial questions that can guide you in choosing new powder coating equipment. They are:
●How many colors do I intend to use?
●What is the size of the parts I intend to work on?
●What is my daily workload?
●How large is the space in my facility?
●How much space do I have for new machinery?
Ensuring you choose the right size of powder equipment is key! You wouldn't want to spend a significant amount of money only to realize it doesn't fit your production demands. Going a size higher is advisable because you can use a larger system for small sized parts.
Evaluating Suppliers
When it comes to choosing an industrial powder coating system, ensure you do all the leg work before making a decision. This is because the quality and efficiency of your new machine can have a significant impact on the finishing quality. The respectability of the potential company in the powder coating equipment sector is a good indication.
Also seek information on the product range to determine whether the company will offer you variety. Ensure you consider a supplier that treats customers with courtesy and consideration throughout the purchase process.
Ask About Details of The Equipment
Enquiring about the modernity and specifics ensures you keep up with the most advanced options. The technological strides in the industry are rapidly moving hence the models available in the market range from old models to highly advanced ones.
Budget and Extra Costs
You can cut down on the upfront cost of manual powder coating equipment, which might cost you in the long run. Industrial powder coating equipment should be of high quality to ensure optimum productivity in your business.
What Are the Different Types of Industrial Powder Coating?
Industrial powder coating can be considered as a form of enhanced finishing. Some types are:
Epoxy Powders
Epoxy powders are popularly used for improved protection. This can be attributed to their optimum resistance to extreme heat, harsh chemicals or corrosion. The epoxy thermoset solution is suitable for pipelines, steel piling and rebar.
Polyester Powders
Polyester powders have many common uses because of their high versatility. You can use them on different industrial parts which are constantly exposed to the elements. Powder coated surfaces can withstand direct sunlight, corrosion and wetness. Examples of uses are:
●Vehicle parts
●The exterior of structures
●Roofing components
●Fencing and gate parts
●Steel components
●Sound wall and light poles.
Zinc-Rich Powder Coating
If you are looking for a type that is ideal for applications with demanding corrosion resistance requirements the zinc rich powder coating is a great option. This type of finishing is commonly used on hollow parts and components with angles. It is also suitable for multicoat projects as a primer.
Conclusion
Although saving some money is essential while choosing industrial equipment, buying a cheap system can compromise on quality. Industrial powder coating equipment has benefits that surpass traditional finishing methods. It boosts your brand’s recognition and enhances operational efficiency.
Additionally, getting your industrial powder coating equipment from an established company is essential, to avoid investing in one that will only serve you for a short while.
Our distributors and service centers are all over the world.
In order to ensure that our customers can get more professional advice before and after the sale of spray products, we will also provide timely maintenance support and spare parts supply to customers through the service network.
Few on the market Test Service
Test centre has been set up in our factory in China where customers can perform tests and simulation works. Our demo labs are equipped with the latest powder equipment for trial use by our customers.
The KPC series powder center integrates powder supply, powder recovery and sieving functions in a compact housing, and is equipped with an extraction device to ensure a clean working environment in the workshop. The KPC allows operators to change colors quickly and efficiently in a short time. The PLC control system will automatically clean the powder hose and internal powder path of the spray gun to reduce downtime and powder contamination problems. The extraction device of the KPC can be integrated with the KPC or with the main filter unit.
KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.
ACB high efficiency spray booth system has unique design and advantages. The bottom air duct of the booth adopts the ‘even flow’ flap structure, the side panels of the booth adopt the advanced design without automatic gun opening, and the systematic supporting design creates the ideal powder atomisation area of ‘flexible spraying’, which has a gentle air flow, providing an ideal working environment for powder coating. This provides an ideal working environment for powder coating. This design and functionality makes the ACB high efficiency spray booth system highly efficient and operable in powder coating operations, able to meet the coating needs of different workpieces, while also demonstrating excellent performance in cleaning and recycling, providing a strong guarantee for high quality powder coating operations.
ColorWing wing-type spray booth has unique design and advantages. It is mainly suitable for spraying workpieces in vertical hanging mode, such as aluminum profiles, highway guardrails, etc. ColorWing wing-type spray booth uses the patented design of "wing-type wall panel" and "wind tunnel" cleaning mechanism, which is efficient and fast when cleaning and changing colors.
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
Sieve and separate the powder sent back by the recycling system to remove impurities, and then send it to the powder supply system for reuse in the spray gun system
Sieve and separate the new powder to make the new powder more evenly mixed
Different mesh sizes can be configured according to the customer's different products and the number of spray guns, and vibrating screens of different diameters can be selected to improve product spraying efficiency
According to the characteristics of coil spraying, such as large amount of powder, uniform coating, thin coating and corrosion resistance, ultrasonic vibrating screen is selected, which can achieve high precision, high mesh screening, low energy consumption and high efficiency.
DDF3 high-power powder pump can operate friendly under high powder concentration and low air flow rate powder supply conditions. It can operate stably in harsh hot and humid environments for a long time. DDF3 high-power powder pump can adapt to different types of powders and maintain a soft, smooth and stable powder conveying effect. DDF3 high-power powder pump is user-friendly and easy to operate. It will not spit powder under different conveying distances and powder types. The sturdy structure can meet the high-pressure cleaning requirements required for fast color change systems.
BV-1 high-power powder pump for powder recovery is used to recover powder from the recovery system to the powder supply system. The powder delivery capacity is more than 7kg/min
Powder can be directly supplied to the powder supply system from the powder box. The bottom bracket of the powder box is equipped with a vibrator, so no "holes" will be formed during the powder suction process, ensuring the continuity of powder suction.
The powder is directly supplied from the ton bag to the powder supply system, and the ton bag is placed on a mobile trolley with a vibrator. Equipped with multiple sets of high-efficiency and high-power powder suction devices to meet the requirements of large powder consumption. The automatic lifting device and the special powder hopper design make the powder bag have less residual powder
Based on more than 30 years of successful experience in designing rapid color change systems, the unique MPC closed-loop powder supply center can provide efficient rapid color change capabilities. The MPC closed-loop powder supply center can be upgraded to the rapid color change capability of an existing powder spraying system alone or integrated with a complete powder spraying system (including spray booth, powder recovery system, spray gun and elevator, etc.).
Whether the user is adding new spraying equipment or upgrading and modifying the existing spraying equipment, the PMC system that must be configured in the process of realizing digital control technology includes DDF powder pump, new powder supply device, powder supply barrel, high-efficiency powder screen and control cabinet.
It consists of a vibrating screen and a powder barrel. The recovered powder passes through the buffer of the vibrating screen, to the screen, and then to the powder barrel after screening. The powder barrel then supplies the powder to the spray gun system.
The spray gun is fixed on AutoFlex100, which can move up and down, forward and backward, left and right, and rotate up and down. It can memorize the spray angle and position of the workpiece and realize automatic groove spraying. It adopts the latest digital positioning system and PLC control to ensure stable and reliable lifting. The main control touch screen can display the lifting speed and program multiple working programs. It can also be controlled by an independent touch screen/tablet or mobile phone. The operating system software is user-friendly through simple graphics and Chinese and English analysis.
To meet the requirements of workpiece shape, line speed, coating and output, our HDR6P lifter achieves the best results with unique functions. The HDR6P lifter is equipped with a precision programmable electric servo motor, adopts the latest digital positioning system and PLC control, ensures the long-term repeat accuracy of the spray gun during automatic spraying, and the lifting action is smooth and reliable. The main control touch screen of the equipment can display the lifting distance and speed, and can be programmed into more than 255 working programs. The operating system software uses simple graphics with Chinese or English explanations, which is user-friendly.
To meet the requirements of workpiece shape, line speed, coating and output, we provide the SR series of lifters, which can achieve the best effect required by customers with its different features. The SR series programmable electric lifter has a stylish appearance and precision manufacturing. It can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. It adopts the latest digital positioning system and PLC control to ensure smooth and reliable lifting action. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. It can be controlled by independent touch screen and/or manual buttons. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly. SR series short-range programmable lifter-suitable for vertical cloth gun automatic spraying online, with a travel distance range of 100-400 mm.
To meet the requirements of workpiece shape, line speed, coating and output, we provide the ER and HDR series of lifters to achieve the best results required by customers with their different features. The ER/HDR series programmable electric lifters are stylish and precision-made. They can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. The latest digital positioning system and PLC control are used to ensure smooth and reliable lifting and lowering. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. Independent touch screen and/or manual button control are optional. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly. ER series long-range programmable lifters - suitable for use with up to 6 automatic spray guns. HDR5P series heavy-duty long-range programmable lifters - suitable for use with up to 9 automatic spray guns.