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Best Powder Coating Guns for All Industries

Author: Site Editor     Publish Time: 2023-01-19      Origin: Site

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Powder coating guns have become indispensable devices in numerous industries and are widely used for their efficiency and top-quality finishes. The vendor Ramseier Koatings is leading the industry with its portfolio of powder coating guns tailored for industrial and professional use in automotive, construction, repair and maintenance industries. Here we dig deeper into the types of convenient and easy to use handheld powder coating tools best for small projects.

 

Electrostatic Powder Gun

The inclusion of Total Charge Control electrostatics technology is what makes this automatic spraying gun more user friendly and effective in operation. Supporting five charging modes, remote wireless control, and ground fault detection, it makes sure of high reliability in the several applications.

Also, its strong structure and ergonomic design render it suitable for continuous use in difficult industrial settings whereby it contributes to greater productivity and efficiency.

Total charge control is achieved through electrostatic technology with 100 electrostatic settings and five charge modes displayed on the S600. The user has access to the product's remote-control function, which makes it very convenient and versatile to use for powder coating processes.

Smart Clean technology guarantees a full throat loading and brings higher safety and reliability. Also, the gun's compact build and convenient grip reduce operator fatigue making it possible to operate the gun for a long time without losing the accuracy or speed.



BF S600 Boxfeed Manual Unit

Developed for the use of small production runs, with frequent color changes, the BF-S600 has all the capability of autonomous operation and mobility. Its patented TCC Technology ensures problem free charge management, which guarantees well looking coating characteristics. Its superior penetration capability gives complete coverage and ensures high transfer efficiency.

Also, its small size and the maneuvering capacity make it appropriate for use in narrow places and on site, allowing for flexibility and convenience among the operators from different fields.

 

LG S600 Lab Gun Unit

The manual spray gun, control unit, and powder cup attachment of this kit are developed for a laboratory environment. Easy to use and clean thanks to the Venturi pump and ergonomic construction that guarantee quick and easy job. Its function is not limited to sample coverage and color testing but rather to more extensive quality control measures.

 

Furthermore, its modular design enables customization and integration with the laboratory equipment that are already available, thus leading to workflow efficiency and compatibility with different experimental setups.

 

PH S600 Manual Hopper Unit

Offering a flowing bed and a stainless-steel barrel, this machine is suitable for small batches and frequent color switches. This modularity makes it possible to use the device as an independent entity, giving freedom of choice to the users. The large dynamic pressure head guarantees that coating is applied in an efficient way, which improves productivity as a whole.

In addition, the easy to operate GUI and the simple controls facilitate its operation and minimize the time required to train the operators, making it a perfect solution for companies aiming at maximizing the efficiency and streamlining the processes of powder coating.

 

Buying Guide

The choice of a powder coating gun may be influenced by different parameters, which should be taken into consideration to make the right decision for your particular case.

 

Project Needs

First and foremost, the most important thing is to decide what kind of powder coating gun will be the best fit for your application. There are several types of it such as electrostatic spray guns, hand-held spray guns, and automatic spray guns. Electrostatic spray guns use an electrostatic charge to attract powder particles to the surface to enable a uniform coverage and minimal overspray. Manual spray guns will provide greater control over the coating process and this makes them ideal for smaller jobs or where precision is required.

However, on the other hand the automatic spray guns are designed to suit big projects and they give a constant and even coating ensuring efficiency.

 

Surface Materials

Choose the size and scale of the powder coating gun based on the size of your projects. Decide if you are using firearm for small project or big batch production. Also, account the type of surface you'll be applying for, be it metal, plastic or wood, as different guns will work better for certain types of surfaces.

Overlaying the required coating thickness and whether the gun has the option to adjust the coating thickness should be another noteworthy point.

 

Specs

Search for guns with the latest electrostatic technology, like Total Charge Control, that guarantees the powder attaches more efficiently and the coating is uniformly sprayed. Consider guns with multiple charging system to deal different gun powder types and application contexts.

Also consider using guns with remote control feature for additional maneuverability and flexibility during the spraying process. Some models rather have these features like Smart Clean technology for better maintenance & extend the gun life, with built in safety features like ground fault detection improves operator safety.

 

Budget

Budget and cost are another important aspect of powder coating gun selection process. Set your budget for the gun buy, look over the cost efficiency of each of the networks over time. Consider the extra costs that are associated with maintenance, replacement of parts and special materials such as powder coatings and cleaning materials.

Assessing the possible ROI of purchasing a top-notch powder coating gun including higher productivity, less rework and enhanced product quality as key considerations.

To sum up, the choice of powder coating gun is of the utmost importance for a perfect end result throughout different industries. The factors of compatibility, adaptability and strength are worth to consider before the most appropriate choice is selected. Installing quality equipment not only guarantees a high-quality product but also increases productivity level.


For modernized, quality powder coating solutions that meet the needs of your industrial business, look no further than Ramseier Koatings.


Powder Center
The KPC series powder center integrates powder supply, powder recovery and sieving functions in a compact housing, and is equipped with an extraction device to ensure a clean working environment in the workshop. The KPC allows operators to change colors quickly and efficiently in a short time. The PLC control system will automatically clean the powder hose and internal powder path of the spray gun to reduce downtime and powder contamination problems. The extraction device of the KPC can be integrated with the KPC or with the main filter unit.
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Fast Colour Change Powder Spray Booth
KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.
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Encapsulated Powder Coating System
ACB high efficiency spray booth system has unique design and advantages. The bottom air duct of the booth adopts the ‘even flow’ flap structure, the side panels of the booth adopt the advanced design without automatic gun opening, and the systematic supporting design creates the ideal powder atomisation area of ‘flexible spraying’, which has a gentle air flow, providing an ideal working environment for powder coating. This provides an ideal working environment for powder coating. This design and functionality makes the ACB high efficiency spray booth system highly efficient and operable in powder coating operations, able to meet the coating needs of different workpieces, while also demonstrating excellent performance in cleaning and recycling, providing a strong guarantee for high quality powder coating operations.
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Color Wing Fast Color Change Vertical Powdler Spray Booth
ColorWing wing-type spray booth has unique design and advantages. It is mainly suitable for spraying workpieces in vertical hanging mode, such as aluminum profiles, highway guardrails, etc.
ColorWing wing-type spray booth uses the patented design of "wing-type wall panel" and "wind tunnel" cleaning mechanism, which is efficient and fast when cleaning and changing colors.
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Fast Colour Change Powder Recovery System
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
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St/St Spray Booth and Powder Recovery Systems
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
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Vibrating Type Powder Sieve
Function of the vibrating screen
  1. Sieve and separate the powder sent back by the recycling system to remove impurities, and then send it to the powder supply system for reuse in the spray gun system
  2. Sieve and separate the new powder to make the new powder more evenly mixed
  3. Different mesh sizes can be configured according to the customer's different products and the number of spray guns, and vibrating screens of different diameters can be selected to improve product spraying efficiency
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Ultrasonic Powder Sieve
According to the characteristics of coil spraying, such as large amount of powder, uniform coating, thin coating and corrosion resistance, ultrasonic vibrating screen is selected, which can achieve high precision, high mesh screening, low energy consumption and high efficiency.
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DDF3 Powder Transfer Pump
DDF3 high-power powder pump can operate friendly under high powder concentration and low air flow rate powder supply conditions. It can operate stably in harsh hot and humid environments for a long time. DDF3 high-power powder pump can adapt to different types of powders and maintain a soft, smooth and stable powder conveying effect.
DDF3 high-power powder pump is user-friendly and easy to operate. It will not spit powder under different conveying distances and powder types. The sturdy structure can meet the high-pressure cleaning requirements required for fast color change systems.
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Bulk Venturi Power Pump for Powder Recovery
BV-1 high-power powder pump for powder recovery is used to recover powder from the recovery system to the powder supply system. The powder delivery capacity is more than 7kg/min
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Virgin Powder Feeding and Supply Device
Powder can be directly supplied to the powder supply system from the powder box. The bottom bracket of the powder box is equipped with a vibrator, so no "holes" will be formed during the powder suction process, ensuring the continuity of powder suction.
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Big Bag Virgin Powder Supply System
The powder is directly supplied from the ton bag to the powder supply system, and the ton bag is placed on a mobile trolley with a vibrator.
Equipped with multiple sets of high-efficiency and high-power powder suction devices to meet the requirements of large powder consumption.
The automatic lifting device and the special powder hopper design make the powder bag have less residual powder
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Micro Powder Center
Based on more than 30 years of successful experience in designing rapid color change systems, the unique MPC closed-loop powder supply center can provide efficient rapid color change capabilities.
The MPC closed-loop powder supply center can be upgraded to the rapid color change capability of an existing powder spraying system alone or integrated with a complete powder spraying system (including spray booth, powder recovery system, spray gun and elevator, etc.).
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Close Circuit Powder Management Center
Whether the user is adding new spraying equipment or upgrading and modifying the existing spraying equipment, the PMC system that must be configured in the process of realizing digital control technology includes DDF powder pump, new powder supply device, powder supply barrel, high-efficiency powder screen and control cabinet.
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Powder Reclaim System
It consists of a vibrating screen and a powder barrel. The recovered powder passes through the buffer of the vibrating screen, to the screen, and then to the powder barrel after screening. The powder barrel then supplies the powder to the spray gun system.
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4 Axes Automatic Angle Adjuster for Fixed Gun
The spray gun is fixed on AutoFlex100, which can move up and down, forward and backward, left and right, and rotate up and down. It can memorize the spray angle and position of the workpiece and realize automatic groove spraying. It adopts the latest digital positioning system and PLC control to ensure stable and reliable lifting. The main control touch screen can display the lifting speed and program multiple working programs. It can also be controlled by an independent touch screen/tablet or mobile phone. The operating system software is user-friendly through simple graphics and Chinese and English analysis.
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HDR6P Heavy Duty Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, our HDR6P lifter achieves the best results with unique functions.
The HDR6P lifter is equipped with a precision programmable electric servo motor, adopts the latest digital positioning system and PLC control, ensures the long-term repeat accuracy of the spray gun during automatic spraying, and the lifting action is smooth and reliable. The main control touch screen of the equipment can display the lifting distance and speed, and can be programmed into more than 255 working programs. The operating system software uses simple graphics with Chinese or English explanations, which is user-friendly.
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Short-stroke Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, we provide the SR series of lifters, which can achieve the best effect required by customers with its different features.
The SR series programmable electric lifter has a stylish appearance and precision manufacturing. It can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. It adopts the latest digital positioning system and PLC control to ensure smooth and reliable lifting action. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. It can be controlled by independent touch screen and/or manual buttons. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly.
SR series short-range programmable lifter-suitable for vertical cloth gun automatic spraying online, with a travel distance range of 100-400 mm.
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Long-stroke Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, we provide the ER and HDR series of lifters to achieve the best results required by customers with their different features.
The ER/HDR series programmable electric lifters are stylish and precision-made. They can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. The latest digital positioning system and PLC control are used to ensure smooth and reliable lifting and lowering. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. Independent touch screen and/or manual button control are optional. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly.
ER series long-range programmable lifters - suitable for use with up to 6 automatic spray guns.
HDR5P series heavy-duty long-range programmable lifters - suitable for use with up to 9 automatic spray guns.
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Ramseier Koatings Technologies Holdings Ltd.
 
 
 

 9/F,Hung Tak Building,106-108 Des Voeux Road Central,Hong Kong
 Tel: +852 2363 2511
 Fax: +852 2764 0105
 E-mail: info@ramseierkoatings.com
Contact us
 
     .   
 
  Tel: +852 2363 2511
  Fax: +852 2764 0105
  E-mail: info@ramseierkoatings.com
  Sales Hotline: (86)400 6628 623
  9/F,Hung Tak Building,106-108 Des Voeux Road             Central,Hong Kong

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