Powder coating involves spraying the surface of an object with electrocharged powder particles and baking the object in an oven to melt the powder into a uniform protective and perhaps decorative layer. It’s a popular dry finishing procedure performed using manual tools such as spray guns, manual powder coating units or automatic coating systems designed to apply powder fast and precisely for consistent and high-quality results in large scale powder coating settings.
Whether operating a powder coating shop or running some DIY projects, manufacture and supply a variety of tools in these categories plus some patented designs you’ll surely love to get your mitts on and clad your appliances, electronics, automotive parts and other equipment and goods in durable and fantastic finishing. Here is some powder coating equipment we recommend checking out.
This monster equipment is an all-in-one system featuring a KHP-1 plastic sandwich powder coating booth and a spray unit for automatic powder application. The spray booth will enable fast color change. It has the perfect airflow structure allowing users to move powder efficiently and also perform color change or cleanup Hussle free.
The side of the booth features a vertical lighting setup for monitoring powder application while the ends of the booth feature touch-up locations which we’ve installed to help enhance airflow, minimize overspray and also separate touch-up procedure from the main coating line and keep it solvent free.
Overall, this is a one-of-a-kind coating unit capable of facilitating high quality finishing, even the top of the spray is designed with a large angle to provide ample room for you don’t know when you might need to perform a fast color change for color blending and reducing dead spots.
Unlike the above all-in-one system, this here is just a spray gun, but an automatic one for that matter and with TCC technology which basically allows you to experiment with different charge modes and lower or raise kV to avoid excessive powder buildup in recessed areas or ensure complete coverage on flat parts. This, lads, is what makes it one of the best spray guns on the market and at a lower ownership price. Plus, we designed it with SmartAir intelligent air volume control and manual or auto mode allowing you to choose how you want to play. You can pair it with thislifter and reciprocator for a hands free operation.
If you are not running a large-scale powder coating operation then this hopper manual unit will work just fine seeing as we’ve designed it to not only look cool but also deliver great results.
The most outstanding feature of this unit is the total charge control technology granting you control over the application process for various types of powder and parts. It’s a user-friendly equipment, combining durable materials with an ergonomic design for longevity and joy when you get your hands on it. Even in longer coating sessions, you won’t feel like putting it down.
Plus, it makes it easy to access tight corners and achieve recess penetration. Above all, we managed to get the transfer rate just right so you won’t waste your time and powder. Take advantage of TCC technology, high transfer rate, and an ergonomic design on a fluidized bed for faster uniform, complete and functional coating and cleaning.
Unlike the PH-S600 hopper unit that combines a cylinder with a spray hose on a fluidized bed, the LG-S600 kit combines a built-in venturi, powder cup, manual spray gun and a control unit in a compact design for fast color testing and powder application. We installed the cup to enable fast color change even when dealing with a wide range of powders.
Yes, it works with polyethylene, polyurethane and epoxy too and is also designed to rein in power wastage. The manual spray gun is an MG-S600 while the control unit is a GCU-S600.
Overall, this design works like a champ. It is lightweight, coats fast and allows you to evaluate and test various types of powder for your projects.
The MPC-5 is one of our patented technology products for use with spray booths, powder coating guns, recovery/extraction system, and powder pump and coating controllers such as standard venturis or DF pump systems. It offers an enclosed sieving area, a closed loop power circuit and touchscreen control. You can use it to evaluate and test different types of powders and perform color changes.
In summary, powder coating is an eco-friendly dry-finishing technique that can be performed on a variety of surfaces provided they can withstand getting baked in a high-temperature oven to fuse powder particles into a continuous protective surface.
If you have already made up your mind about the above-mentioned powder coating equipment or need further chat to understand our technologies, call today to speak with experienced equipment manufacturers.
Our distributors and service centers are all over the world.
In order to ensure that our customers can get more professional advice before and after the sale of spray products, we will also provide timely maintenance support and spare parts supply to customers through the service network.
Few on the market Test Service
Test centre has been set up in our factory in China where customers can perform tests and simulation works. Our demo labs are equipped with the latest powder equipment for trial use by our customers.
The KPC series powder center integrates powder supply, powder recovery and sieving functions in a compact housing, and is equipped with an extraction device to ensure a clean working environment in the workshop. The KPC allows operators to change colors quickly and efficiently in a short time. The PLC control system will automatically clean the powder hose and internal powder path of the spray gun to reduce downtime and powder contamination problems. The extraction device of the KPC can be integrated with the KPC or with the main filter unit.
KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.
ACB high efficiency spray booth system has unique design and advantages. The bottom air duct of the booth adopts the ‘even flow’ flap structure, the side panels of the booth adopt the advanced design without automatic gun opening, and the systematic supporting design creates the ideal powder atomisation area of ‘flexible spraying’, which has a gentle air flow, providing an ideal working environment for powder coating. This provides an ideal working environment for powder coating. This design and functionality makes the ACB high efficiency spray booth system highly efficient and operable in powder coating operations, able to meet the coating needs of different workpieces, while also demonstrating excellent performance in cleaning and recycling, providing a strong guarantee for high quality powder coating operations.
ColorWing wing-type spray booth has unique design and advantages. It is mainly suitable for spraying workpieces in vertical hanging mode, such as aluminum profiles, highway guardrails, etc. ColorWing wing-type spray booth uses the patented design of "wing-type wall panel" and "wind tunnel" cleaning mechanism, which is efficient and fast when cleaning and changing colors.
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
Sieve and separate the powder sent back by the recycling system to remove impurities, and then send it to the powder supply system for reuse in the spray gun system
Sieve and separate the new powder to make the new powder more evenly mixed
Different mesh sizes can be configured according to the customer's different products and the number of spray guns, and vibrating screens of different diameters can be selected to improve product spraying efficiency
According to the characteristics of coil spraying, such as large amount of powder, uniform coating, thin coating and corrosion resistance, ultrasonic vibrating screen is selected, which can achieve high precision, high mesh screening, low energy consumption and high efficiency.
DDF3 high-power powder pump can operate friendly under high powder concentration and low air flow rate powder supply conditions. It can operate stably in harsh hot and humid environments for a long time. DDF3 high-power powder pump can adapt to different types of powders and maintain a soft, smooth and stable powder conveying effect. DDF3 high-power powder pump is user-friendly and easy to operate. It will not spit powder under different conveying distances and powder types. The sturdy structure can meet the high-pressure cleaning requirements required for fast color change systems.
BV-1 high-power powder pump for powder recovery is used to recover powder from the recovery system to the powder supply system. The powder delivery capacity is more than 7kg/min
Powder can be directly supplied to the powder supply system from the powder box. The bottom bracket of the powder box is equipped with a vibrator, so no "holes" will be formed during the powder suction process, ensuring the continuity of powder suction.
The powder is directly supplied from the ton bag to the powder supply system, and the ton bag is placed on a mobile trolley with a vibrator. Equipped with multiple sets of high-efficiency and high-power powder suction devices to meet the requirements of large powder consumption. The automatic lifting device and the special powder hopper design make the powder bag have less residual powder
Based on more than 30 years of successful experience in designing rapid color change systems, the unique MPC closed-loop powder supply center can provide efficient rapid color change capabilities. The MPC closed-loop powder supply center can be upgraded to the rapid color change capability of an existing powder spraying system alone or integrated with a complete powder spraying system (including spray booth, powder recovery system, spray gun and elevator, etc.).
Whether the user is adding new spraying equipment or upgrading and modifying the existing spraying equipment, the PMC system that must be configured in the process of realizing digital control technology includes DDF powder pump, new powder supply device, powder supply barrel, high-efficiency powder screen and control cabinet.
It consists of a vibrating screen and a powder barrel. The recovered powder passes through the buffer of the vibrating screen, to the screen, and then to the powder barrel after screening. The powder barrel then supplies the powder to the spray gun system.
The spray gun is fixed on AutoFlex100, which can move up and down, forward and backward, left and right, and rotate up and down. It can memorize the spray angle and position of the workpiece and realize automatic groove spraying. It adopts the latest digital positioning system and PLC control to ensure stable and reliable lifting. The main control touch screen can display the lifting speed and program multiple working programs. It can also be controlled by an independent touch screen/tablet or mobile phone. The operating system software is user-friendly through simple graphics and Chinese and English analysis.
To meet the requirements of workpiece shape, line speed, coating and output, our HDR6P lifter achieves the best results with unique functions. The HDR6P lifter is equipped with a precision programmable electric servo motor, adopts the latest digital positioning system and PLC control, ensures the long-term repeat accuracy of the spray gun during automatic spraying, and the lifting action is smooth and reliable. The main control touch screen of the equipment can display the lifting distance and speed, and can be programmed into more than 255 working programs. The operating system software uses simple graphics with Chinese or English explanations, which is user-friendly.
To meet the requirements of workpiece shape, line speed, coating and output, we provide the SR series of lifters, which can achieve the best effect required by customers with its different features. The SR series programmable electric lifter has a stylish appearance and precision manufacturing. It can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. It adopts the latest digital positioning system and PLC control to ensure smooth and reliable lifting action. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. It can be controlled by independent touch screen and/or manual buttons. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly. SR series short-range programmable lifter-suitable for vertical cloth gun automatic spraying online, with a travel distance range of 100-400 mm.
To meet the requirements of workpiece shape, line speed, coating and output, we provide the ER and HDR series of lifters to achieve the best results required by customers with their different features. The ER/HDR series programmable electric lifters are stylish and precision-made. They can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. The latest digital positioning system and PLC control are used to ensure smooth and reliable lifting and lowering. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. Independent touch screen and/or manual button control are optional. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly. ER series long-range programmable lifters - suitable for use with up to 6 automatic spray guns. HDR5P series heavy-duty long-range programmable lifters - suitable for use with up to 9 automatic spray guns.
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