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Powder Spraying Robot Supplier

With more than 38 years of devoted experience in researching, developing, and producing cutting-edge spraying equipment, we are a powder spraying robot supplier with our headquarters located in Hong Kong. Because of our experience, we have been able to create fully integrated powder coating solutions that satisfy the most exacting requirements for stability, performance, and design. Having been successfully exported to nations like Italy, Australia, France, Switzerland, Thailand, Vietnam, the Philippines, New Zealand, and North Africa, our products have a highly esteemed reputation among customers worldwide.

Our Powder Spraying Robots

A powder spraying robot is an automated industrial machine designed to apply powder coatings with exceptional precision and consistency. Unlike manual spraying methods, powder spraying robots use advanced electrostatic spray guns mounted on multi-axis robotic arms, controlled by sophisticated software systems. These robots deliver fine powder particles uniformly onto surfaces, ensuring a durable and flawless finish that meets stringent quality requirements.

As a leading powder spraying robot supplier, we specialize in providing cutting-edge robotic solutions that integrate electrostatic spray guns, control systems, and automation technology to optimize the powder coating process. Our robots feature flexible wrist joints and multi-degree-of-freedom arms, allowing them to reach complex geometries and coat both inner and outer surfaces with high accuracy.

Powder spraying robots are designed not only to improve coating quality but also to enhance production efficiency, reduce material waste, and improve workplace safety by minimizing human exposure to powders and chemicals.

Color Wing Fast Color Change Vertical Powdler Spray Booth

ColorWing wing-type spray booth has unique design and advantages. It is mainly suitable for spraying workpieces in vertical hanging mode, such as aluminum profiles, highway guardrails, etc.
ColorWing wing-type spray booth uses the patented design of "wing-type wall panel" and "wind tunnel" cleaning mechanism, which is efficient and fast when cleaning and changing colors.

Fast Colour Change Powder Spray Booth

KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.

Bulk Venturi Power Pump for Powder Recovery

BV-1 high-power powder pump for powder recovery is used to recover powder from the recovery system to the powder supply system. The powder delivery capacity is more than 7kg/min

Micro Powder Center

Based on more than 30 years of successful experience in designing rapid color change systems, the unique MPC closed-loop powder supply center can provide efficient rapid color change capabilities.
The MPC closed-loop powder supply center can be upgraded to the rapid color change capability of an existing powder spraying system alone or integrated with a complete powder spraying system (including spray booth, powder recovery system, spray gun and elevator, etc.).

Powder Center

The KPC series powder center integrates powder supply, powder recovery and sieving functions in a compact housing, and is equipped with an extraction device to ensure a clean working environment in the workshop. The KPC allows operators to change colors quickly and efficiently in a short time. The PLC control system will automatically clean the powder hose and internal powder path of the spray gun to reduce downtime and powder contamination problems. The extraction device of the KPC can be integrated with the KPC or with the main filter unit.

Close Circuit Powder Management Center

Whether the user is adding new spraying equipment or upgrading and modifying the existing spraying equipment, the PMC system that must be configured in the process of realizing digital control technology includes DDF powder pump, new powder supply device, powder supply barrel, high-efficiency powder screen and control cabinet.

System Control Units

The operator can easily and quickly adjust the various gas and electrical values (such as charging voltage or current, etc.) of the GCU spray gun control unit in the system through the SCU-S600. It is highly user-friendly and improves the production efficiency of the entire powder spraying equipment.
Central quick and easy control (up to 36 sets of spray guns)

Automatic Electrostatic Spray Gun and Control Unit

Ramseier Koatings S600 series electrostatic powder spray guns and control systems are based on new digital electronics and the third generation of total energy TCC (Total Charge Control) electrostatic technology, making the S600 spray gun one of the most operator-friendly and reliable spray guns.

System Control Unit

Technical Requirements of Powder Spraying Robots

To meet the demanding needs of modern powder coating processes, powder spraying robots must adhere to strict technical standards:

Multi-Axis Robotic Arms

Typically 6-axis arms provide six degrees of freedom, enabling complex movements and precise positioning around parts of various shapes and sizes.

Electrostatic Spray Guns

These guns charge powder particles electrostatically, improving transfer efficiency and ensuring powder adheres uniformly to grounded workpieces.

High Precision & Repeatability

Positioning accuracy within ±0.08mm guarantees consistent coating thickness and surface finish quality across large production volumes.

Robust Control Systems

Integrated software with user-friendly interfaces allows offline programming, real-time parameter adjustments, and synchronization with upstream and downstream equipment.

Durability and Safety

Components are built with high-strength materials and designed for IP67 dustproof and waterproof ratings, explosion-proof compliance, and long service life.

Powder Management Systems

Efficient powder supply, sieving, and recycling systems ensure smooth powder flow, minimize contamination, and reduce waste.

Real-Time Monitoring

Sensors and cameras provide feedback on powder flow, spray patterns, and coating quality, enabling immediate corrections and quality assurance.

Energy Efficiency

Optimized designs reduce compressed air and electrical consumption, lowering operational costs and environmental impact.

Production Process of Powder Spraying Robots

As a powder spraying robot supplier with decades of experience, our manufacturing process ensures each robot meets rigorous quality standards:
Design and Engineering: We tailor robot designs to client specifications, considering part size, shape, production volume, and coating requirements to optimize performance.
Precision Component Fabrication: Using advanced CNC machining and quality materials, we manufacture robot joints, servo motors, harmonic reducers, and spray gun assemblies to exacting tolerances.
Assembly: Skilled technicians integrate mechanical parts, electrical systems, sensors, and control units in a clean environment, ensuring reliability and ease of maintenance.
Programming and Calibration: Robots are programmed with precise motion paths and spray parameters. Calibration ensures accurate powder feed rates and spray gun positioning for uniform coating.
Comprehensive Testing: Each robot undergoes rigorous testing for positioning accuracy, coating uniformity, safety compliance, and durability under simulated production conditions.
Packaging and Logistics: Robots are securely packaged with full documentation and shipped worldwide, supported by our global logistics network.

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Electrostatic Spray Gun and control system

Applications of Powder Spraying Robots

Powder spraying robots are indispensable in industries where efficiency, precision, and repeatability are critical. Typical usage scenarios include:

Automotive Manufacturing

Coating car bodies, chassis, and parts with uniform, durable finishes that meet strict aesthetic and corrosion resistance standards.
Metal Furniture and Fixtures

Applying coatings on chairs, tables, cabinets, and other metal furniture requiring consistent, high-quality finishes.
Appliance Production

Ensuring even coating on household appliances such as refrigerators, ovens, and washing machines, where surface quality is paramount.
Complex and Irregular Shapes

Robots can precisely coat parts with intricate geometries, including pipes, tubes, and components with cavities or recesses.
Hazardous or Harsh Environments

Automating powder spraying reduces operator exposure to fine powders and volatile compounds, enhancing safety.
High-Volume and Mixed-Model Production

Robots handle continuous production runs and can be quickly reprogrammed for different products, supporting flexible manufacturing.

Advantages of Powder Spraying Robots

Choosing us as your powder spraying robot supplier offers numerous benefits:
Superior Coating Quality: Our robots ensure consistent, even powder application with minimal overspray, resulting in high-quality, durable finishes.
Increased Productivity: Continuous, fatigue-free operation boosts throughput and reduces labor costs, enabling faster production cycles.
Flexibility: Easily programmable for different products and complex shapes, our robots adapt quickly to changing manufacturing needs.
Material Savings: Precise powder control reduces waste and overspray, lowering material costs and environmental footprint.
Enhanced Safety: Automation limits operator exposure to powders and chemicals, improving workplace health and safety.
Robust and Reliable: Industrial-grade construction with explosion-proof and IP67-rated components ensures long-term reliability and low maintenance.
Integrated Systems: Seamless compatibility with powder supply, sieving, and data management systems creates a fully automated powder coating line.
User-Friendly Operation: Intuitive interfaces and comprehensive training programs enable operators with minimal experience to manage the system effectively.

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FAQs About Manual Spray Booths

Q1: Can the powder spraying robots be customized to fit specific production needs?

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A1:Yes, as a professional powder spraying robot supplier, we offer fully customizable solutions. Our engineering team works closely with clients to design robots tailored to specific part sizes, shapes, and coating requirements. This includes adjusting arm length, payload capacity, spray gun type, and programming to optimize coating quality and efficiency for your unique application.

Q2: What industries benefit most from using powder spraying robots?

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A2: Powder spraying robots are widely used in automotive, metal furniture, appliance manufacturing, industrial equipment, and any sector requiring high-quality powder coating. Their ability to handle complex geometries and automate hazardous processes makes them ideal for high-volume, precision coating applications.

Q3: How do powder spraying robots improve efficiency compared to manual spraying?

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A3: Robots deliver consistent, precise powder application without fatigue, reducing rework and waste. They operate continuously, increasing throughput, and can be quickly reprogrammed for different products. This automation reduces labor costs and enhances overall production efficiency.

Q4: What maintenance is required for powder spraying robots?

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A4: Regular maintenance includes cleaning spray guns and powder delivery systems, inspecting robotic joints and cables, lubricating moving parts, and calibrating control systems. Our after-sales service includes scheduled maintenance plans and support to ensure minimal downtime and optimal performance.

Q5: How do powder spraying robots ensure operator safety?

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A5: By automating powder application, robots minimize human exposure to fine powders and electrostatic charges, reducing health risks. Our robots are designed with safety interlocks, emergency stops, and explosion-proof components to comply with industry safety standards.

Q6: What is the typical lead time for delivery and installation?

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A6: Lead times vary depending on customization and order size. Generally, standard powder spraying robot systems can be delivered within 8 to 12 weeks. Installation and commissioning are scheduled promptly after delivery, with our technical team providing on-site support to ensure smooth startup.

After-Sales Service and Support

As a trusted powder spraying robot supplier, we provide comprehensive after-sales services to ensure your system operates flawlessly:

Installation and Commissioning: Our expert technicians assist with on-site setup, integration with existing lines, and initial system calibration.
Training Programs: We offer detailed operator and maintenance training to empower your team with the knowledge to run and maintain the robots efficiently.
Technical Support: Our support team provides timely remote and on-site assistance to troubleshoot issues, optimize performance, and implement software updates.
Spare Parts Supply: We maintain a robust inventory of genuine spare parts, ensuring quick replacement and minimizing downtime.

Preventive Maintenance
Scheduled inspections, cleaning, lubrication, and adjustments keep your equipment in optimal condition and extend service life.
Customization and Upgrades
We collaborate with clients to adapt systems to evolving production requirements and integrate the latest technological advancements.
Warranty and Service Agreements
Competitive warranty terms and tailored service contracts provide peace of mind and protect your investment.

Welcome to Contact Us for Your Needs!

As a seasoned Manual Spray Booth Supplier with decades of industry experience, we provide manual spray booths with innovative design, strong safety features, and operational excellence. Our diverse booth types, strict adherence to OSHA standards, detailed operational guidance, and dedicated team support distinguish us as the preferred partner for businesses worldwide seeking efficient, safe, and high-quality powder coating solutions. Contact us today to learn how our manual spray booths can improve your finishing processes and ensure long-term success.

Powder Spraying Robot Supplier

Our Powder Spraying Robots

Technical Requirements of Powder Spraying Robots

Production Process of Powder Spraying Robots

Advantages of Powder Spraying Robots

FAQs About Manual Spray Booths

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