You are here: Home » Service & Support » Quick Color Change Powder Spray Room

Quick Color Change Powder Spray Room Factory

With over 38 years of experience in the powder coating industry, our Hong Kong-based company has created the Quick Color Change Powder Spray Room, a revolutionary solution designed to meet the changing demands of modern manufacturing. This innovative spray room is intended to significantly reduce color change times, improve powder recovery, and maintain superior coating quality, all while ensuring operational safety and efficiency. The Quick Color Change Powder Spray Room is described in greater detail below, with a focus on its core features, problem-solving capabilities, production characteristics, material advantages, and production qualification standards. In addition, we answer six of the most frequently asked customer questions about this product.

Our Quick Color Change Powder Spray Room

The Quick Color Change Powder Spray Room is a specialized powder coating environment designed to allow for rapid color transitions, typically within 10 to 15 minutes, which outperforms traditional spray booths that can take 30 to 45 minutes or longer. This capability is critical for manufacturers who manage multiple product lines or custom orders that require frequent color variations. The room incorporates advanced powder recovery systems, automated cleaning features, and ergonomic designs to help streamline the entire powder coating process.

Designed for industries ranging from automotive and electronics to furniture and appliances, the Quick Color Change Powder Spray Room supports high-mix, low-volume production runs without compromising on coating quality or throughput. Its fully integrated design ensures minimal powder waste, efficient cleaning, and enhanced operator safety, making it a preferred choice worldwide.

Encapsulated Powder Coating System

ACB high efficiency spray booth system has unique design and advantages. The bottom air duct of the booth adopts the ‘even flow’ flap structure, the side panels of the booth adopt the advanced design without automatic gun opening, and the systematic supporting design creates the ideal powder atomisation area of ‘flexible spraying’, which has a gentle air flow, providing an ideal working environment for powder coating. This provides an ideal working environment for powder coating. This design and functionality makes the ACB high efficiency spray booth system highly efficient and operable in powder coating operations, able to meet the coating needs of different workpieces, while also demonstrating excellent performance in cleaning and recycling, providing a strong guarantee for high quality powder coating operations.

Fast Colour Change Powder Recovery System

The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.

Fast Colour Change Powder Spray Booth

KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.

Production Characteristics of Quick Color Change Powder Spray Room

Our Quick Color Change Powder Spray Room is manufactured with meticulous attention to design and durability:

Compact Walk-In Booth

The spray room is designed to provide comfortable operator access without occupying excessive floor space, making it suitable for facilities with limited room.

Smooth, Sloped Interior Walls

Constructed with non-conductive sandwich panels and coated with PVC, the interior surfaces allow powder to flow easily toward extraction points, reducing buildup and simplifying cleaning.

Downdraft Airflow with Blow-Down Nozzles

This airflow design directs powder overspray downward into the recovery system, minimizing powder accumulation and facilitating quick cleaning during color changes.

Integrated Automation and Reciprocators

The system supports automated spray guns mounted on reciprocators, ensuring consistent coating application and enabling hands-free operation.

Robust Electrical and Control Systems

Equipped with smart control panels and data management software, the spray room allows operators to monitor powder usage, control spray parameters, and schedule maintenance efficiently.

Modular Design for Customization

Components such as cyclone separators, powder supply systems, and spray guns can be tailored to specific customer needs, enabling flexible production setups.

Material Advantages of Quick Color Change Powder Spray Room

Material selection is fundamental to the performance and longevity of the Quick Color Change Powder Spray Room:
PVC Booth Material: Preferred over polypropylene (PP) and metal alternatives, PVC offers superior wear resistance, flame retardancy, and anti-aging properties. Its smooth, non-porous surface reduces powder adhesion, enabling faster color change and easier cleaning.
Cyclone Recovery Components: Made from corrosion-resistant stainless steel, the cyclone separators and secondary recovery units ensure durability and efficient powder reclamation.
Non-Conductive Sandwich Panels: These panels prevent static electricity buildup, enhancing operator safety and reducing the risk of powder ignition.
High-Quality Spray Guns: Our spray guns, sourced from leading manufacturers such as Gema and Nordson, feature specialized nozzles and internal purging systems designed for rapid color change and consistent powder delivery.
Durability and Longevity: The materials and components are selected to withstand continuous industrial use, with an expected service life exceeding 20 years, ensuring a solid return on investment.

Inquire Now

Product Functions of Quick Color Change Powder Spray Room

The Quick Color Change Powder Spray Room offers a suite of advanced functions that optimize powder coating operations:

Rapid Color Change Process

Utilizing automated cleaning cycles, fast purging spray guns, and smooth booth surfaces, the system enables color changes in as little as 10 to 15 minutes. This rapid turnaround is achieved through coordinated airflow, powder recovery, and cleaning protocols.
Advanced Airflow and Booth Design

The downdraft airflow system, combined with blow-down nozzles, directs overspray powder efficiently toward the recovery system, preventing powder accumulation on booth walls and floors. Smooth, sloped interior surfaces facilitate easy cleaning and reduce powder adhesion.
High-Efficiency Powder Recovery

Equipped with large cyclone separators and secondary recovery units, the spray room achieves powder recovery rates as high as 99.2%. This minimizes powder waste and reduces material costs while supporting environmental sustainability.
Smart Powder Supply and Control

The spray room integrates with intelligent powder supply centers and data management systems that control powder flow, monitor usage, and optimize coating parameters for consistent quality.
Automated Gun Purging and Blow-Off

Spray guns integrated into the system feature automatic interior purging and external blow-off nozzles, ensuring thorough cleaning during color changes and preventing cross-contamination between colors.
Energy-Efficient Operation

The design eliminates the need for dedicated ventilation systems, reducing energy consumption while maintaining a clean and safe working environment.

Fast Colour Change Powder Spray Booth and Powder Recovery System

Problem Solving with Quick Color Change Powder Spray Room

The Quick Color Change Powder Spray Room effectively addresses several key challenges in powder coating processes:
Reducing Production Downtime: Traditional booths require extensive manual cleaning and powder purging, leading to long color change times. Our spray room’s automated cleaning features and optimized design reduce downtime by up to 60%, enabling manufacturers to meet tight production schedules and increase throughput.
Minimizing Powder Waste and Cross-Contamination: The combination of cyclone recovery systems, smooth PVC booth surfaces, and automated gun purging drastically reduces powder retention and overspray. This not only cuts material costs but also ensures color purity and finish quality by preventing color mixing.
Lowering Labor Intensity: Automated cleaning cycles and ergonomic booth designs reduce the need for manual intervention, lowering labor costs and minimizing human error during color changes.
Maintaining Consistent Coating Quality: Controlled airflow patterns and precise powder delivery systems ensure uniform coating thickness and superior finish, even during rapid color transitions.
Enhancing Operational Safety: The booth’s materials and design comply with stringent safety standards, preventing static buildup, reducing fire hazards, and ensuring a safe environment for operators.

Inquire Now

FAQs About Automatic Spray Booth System Factory Products

Q1: How quickly can the Quick Color Change Powder Spray Room switch between colors?

More+

A1:The Quick Color Change Powder Spray Room can achieve color changes typically within 10 to 15 minutes, thanks to automated cleaning cycles, efficient powder recovery, and fast purging spray guns. In some cases, with optimized equipment and minimal reclaim requirements, color changes can be even faster, approaching 5 to 7 minutes.

Q2: What features of the Quick Color Change Powder Spray Room help minimize powder waste?

More+

A2: The system’s large cyclone and secondary recovery units reclaim up to 99.2% of overspray powder. Additionally, the PVC booth surfaces reduce powder adhesion, and automated gun purging prevents powder buildup inside the spray guns, collectively minimizing powder loss and reducing material costs.

Q3: Can the Quick Color Change Powder Spray Room handle both manual and automated powder coating processes?

More+

A3: Yes, the spray room is designed to accommodate both manual spray guns and automated reciprocators. Its modular design and smart control systems allow seamless integration with various powder coating setups to suit different production needs.

Q4: What safety measures are incorporated in the Quick Color Change Powder Spray Room?

More+

A4: The booth uses non-conductive materials to prevent static buildup, includes grounded metal components, and complies with CE and ATEX certifications for explosion safety. It also features proper ventilation and fire extinguishing equipment to mitigate fire risks associated with powder coating.

Q5: How does the Quick Color Change Powder Spray Room ensure consistent coating quality during rapid color changes?

More+

A5: Controlled downdraft airflow, precise powder supply systems, and automated spray gun purging ensure uniform powder application and prevent cross-contamination. The smooth interior surfaces and efficient powder recovery maintain a clean environment for consistent finishes.

Q6: What maintenance is required to keep the Quick Color Change Powder Spray Room operating efficiently?

More+

A6: Regular cleaning of booth walls, filters, hoppers, and spray guns is essential. The system’s design facilitates easy cleaning, and automated filter cleaning reduces manual labor. Scheduled inspections and preventive maintenance help sustain optimal performance and prolong equipment life.

Production Qualification Requirements

To maintain the highest standards, our Quick Color Change Powder Spray Room is produced under rigorous quality management and certification protocols:

ISO 9001 Quality Management: Our manufacturing processes adhere to ISO 9001 standards, ensuring consistent quality and reliability.

CE and ATEX Certifications: The spray room complies with European safety and explosion-proof standards, critical for environments handling combustible powders.

Advanced Manufacturing Facilities
Our factories employ state-of-the-art equipment and skilled technicians to produce precision components and assemble the spray rooms.
Comprehensive Testing
Each spray room undergoes thorough testing for powder recovery efficiency, airflow performance, electrical safety, and operational reliability before delivery.
After-Sales Support and Training
We provide extensive customer support, including installation assistance, operator training, and maintenance services to ensure optimal system performance.

Welcome to Contact Us for Your Needs!

The Quick Color Change Powder Spray Room is a transformative solution for manufacturers seeking to enhance powder coating efficiency, reduce downtime, and improve product quality. With its rapid color change capability, superior powder recovery, ergonomic design, and robust safety features, it stands as a benchmark in the powder coating industry.

Our company’s extensive experience and global presence ensure that the Quick Color Change Powder Spray Room is backed by expert engineering, rigorous quality standards, and dedicated customer support. By investing in this advanced system, manufacturers can achieve greater operational flexibility, cost savings, and competitive advantage in today’s fast-paced market.

We invite you to explore how the Quick Color Change Powder Spray Room can elevate your powder coating processes to new heights of efficiency and excellence. Contact us now!

Quick Color Change Powder Spray Room Factory

Our Quick Color Change Powder Spray Room

Production Characteristics of Quick Color Change Powder Spray Room

Material Advantages of Quick Color Change Powder Spray Room

Problem Solving with Quick Color Change Powder Spray Room

FAQs About Automatic Spray Booth System Factory Products

ABOUT

OUR PRODUCTS

OUR SERVICE