Now, if your creations don't have a perfect and persistent finish, everything you have done is void. The premier method amongst finishing alternatives is powder coating its ease of use, visual appeal, and eco friendliness. Still, you will not be able to take advantage of powder coating if you do not have the appropriate equipment you need to make the most out of your manufacturing process.
Enter Ramseier Koatings. Complemented with highly advanced and optimized powder coating systems, Ramseier Koatings enables upgrading production to the next level, minimization of costs, and attaining of better product quality.
Their systems cover specialized tasks along with high end activities, covering a broad spectrum of cases. And now let us move to their hero products line and know how they can make your nailing game better.
Fast Color Change Powder Coating System CQB by Ramseier Koatings is just a manifestation of current innovations and work efficiency. With a focus on the needs of the production facilities, this system has coming with the modern plastic sandwich spray booth which is equipped with the quick color change and perfect finishes.
Highlight of this machine is its airflow design that covers fueling, color change and the cleaning process cycle which reduces downtime in the production line.
Constructed from KHP-1 plastic, the booth is in addition impact resistant which allows a prompt and smooth change of colors and an enhanced powder coating effectiveness.
Apart from this the vertical dust free lamp setup eliminates uneven distribution to reduce powder wastage and ensure optimized results. Although it is a cool innovation, the size of the booth is not enough which makes it sort of uncomfortable to use. Yet it remains a perfect addition on production lines wherein it makes the units' productivity and output high.
CBS st / c Powder Coating System by Ramseier Koatings is a unique system that combines industrial durability and streamlined design which allows its use for both industrial and commercial purposes.
The most distinctive feature is the uniform powder airflow and distribution throughout the spray booth which guarantees high efficiency spraying and the designated level of performance. This system is created with rapid and easy color changes in mind. You can move with it freely between coating types.
Even better, the CBS st/st system is now fitted out with the innovative Airstream non-contact floor cleaning system that greatly reduces the number of service and maintenance works and downtime thereby facilitating the continuous operation of the production line.
In addition, thanks to its modular design, equipment is tailored to meet customer specifications and hence is compatible with various fields of application that are flexible and versatile.
Ramseier Koatings automatic powder coating nozzle & control system is incomparable given their level of performance and reliability. With advanced electrostatics technology along with other digital enhancements, the said system provides a quality spraying that ensures repeatable excellent finishes.
Electrostatics technology of the Total Charge Control is one of the vital advantages providing the device with notable performance and dependability in many environments. Viewing from the 100 programmable recipe settings to the ground fault detection, the staff can have the peace of mind that their appliances are working efficiently and with caution. The combination of SmartKlean power cleaning with the SmartAir air volume matching technology improves the system efficiency for quicker and better powder treatment.
Ramseier Coatings offer a wide range of gun lifters that can be customized to fit the customer´s needs. Regardless of the mode that is selected (either ER, HDR or SR), all the lifters will be characterized by high precision and performance, and hence ensuring both uniformity and consistency in the coating output.
The reciprocator tool, in particular, is the point of success for the smooth and stable regulation of the processes. As such it gives the ability to the operators for maximum productivity and throughput.
The stroke control system provides a flexible length of stroke that can be customized according to specific needs and a variety of working programs for dynamic production.
The KMB Fast Color Change Powder Coating System, or “Magic Box” series, is the hottest thing in modern powder coating technology. This new technology combines unique automated ideas and simple design to ensure fastest and precision results.
They got custom made plastics that reduce color changes to make the powder coating process more productive. In addition, with the downward flow of the air, it assures stability and guarantees good performance. Additionally, to this its space efficient structure, the KMB series comes with impressive set of features that allow facilities to maximize output throughput and reduce downtime.
Conclusion
Ramseier Koatings remains the supplier of a wide range of powder coating equipment that is highly reliable and meant to be used to improve your productivity.
The CQB and the SMART 600 with their integrated electronic systems are among their customized solutions to various preferences. With customer demands ranging from the effectiveness of the color transition, and throughput rate, to the ease of integration with the current production system, Ramseier's quality and innovation goals are also tailored in the same direction.
Our distributors and service centers are all over the world.
In order to ensure that our customers can get more professional advice before and after the sale of spray products, we will also provide timely maintenance support and spare parts supply to customers through the service network.
Few on the market Test Service
Test centre has been set up in our factory in China where customers can perform tests and simulation works. Our demo labs are equipped with the latest powder equipment for trial use by our customers.
The KPC series powder center integrates powder supply, powder recovery and sieving functions in a compact housing, and is equipped with an extraction device to ensure a clean working environment in the workshop. The KPC allows operators to change colors quickly and efficiently in a short time. The PLC control system will automatically clean the powder hose and internal powder path of the spray gun to reduce downtime and powder contamination problems. The extraction device of the KPC can be integrated with the KPC or with the main filter unit.
KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.
ACB high efficiency spray booth system has unique design and advantages. The bottom air duct of the booth adopts the ‘even flow’ flap structure, the side panels of the booth adopt the advanced design without automatic gun opening, and the systematic supporting design creates the ideal powder atomisation area of ‘flexible spraying’, which has a gentle air flow, providing an ideal working environment for powder coating. This provides an ideal working environment for powder coating. This design and functionality makes the ACB high efficiency spray booth system highly efficient and operable in powder coating operations, able to meet the coating needs of different workpieces, while also demonstrating excellent performance in cleaning and recycling, providing a strong guarantee for high quality powder coating operations.
ColorWing wing-type spray booth has unique design and advantages. It is mainly suitable for spraying workpieces in vertical hanging mode, such as aluminum profiles, highway guardrails, etc. ColorWing wing-type spray booth uses the patented design of "wing-type wall panel" and "wind tunnel" cleaning mechanism, which is efficient and fast when cleaning and changing colors.
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
Sieve and separate the powder sent back by the recycling system to remove impurities, and then send it to the powder supply system for reuse in the spray gun system
Sieve and separate the new powder to make the new powder more evenly mixed
Different mesh sizes can be configured according to the customer's different products and the number of spray guns, and vibrating screens of different diameters can be selected to improve product spraying efficiency
According to the characteristics of coil spraying, such as large amount of powder, uniform coating, thin coating and corrosion resistance, ultrasonic vibrating screen is selected, which can achieve high precision, high mesh screening, low energy consumption and high efficiency.
DDF3 high-power powder pump can operate friendly under high powder concentration and low air flow rate powder supply conditions. It can operate stably in harsh hot and humid environments for a long time. DDF3 high-power powder pump can adapt to different types of powders and maintain a soft, smooth and stable powder conveying effect. DDF3 high-power powder pump is user-friendly and easy to operate. It will not spit powder under different conveying distances and powder types. The sturdy structure can meet the high-pressure cleaning requirements required for fast color change systems.
BV-1 high-power powder pump for powder recovery is used to recover powder from the recovery system to the powder supply system. The powder delivery capacity is more than 7kg/min
Powder can be directly supplied to the powder supply system from the powder box. The bottom bracket of the powder box is equipped with a vibrator, so no "holes" will be formed during the powder suction process, ensuring the continuity of powder suction.
The powder is directly supplied from the ton bag to the powder supply system, and the ton bag is placed on a mobile trolley with a vibrator. Equipped with multiple sets of high-efficiency and high-power powder suction devices to meet the requirements of large powder consumption. The automatic lifting device and the special powder hopper design make the powder bag have less residual powder
Based on more than 30 years of successful experience in designing rapid color change systems, the unique MPC closed-loop powder supply center can provide efficient rapid color change capabilities. The MPC closed-loop powder supply center can be upgraded to the rapid color change capability of an existing powder spraying system alone or integrated with a complete powder spraying system (including spray booth, powder recovery system, spray gun and elevator, etc.).
Whether the user is adding new spraying equipment or upgrading and modifying the existing spraying equipment, the PMC system that must be configured in the process of realizing digital control technology includes DDF powder pump, new powder supply device, powder supply barrel, high-efficiency powder screen and control cabinet.
It consists of a vibrating screen and a powder barrel. The recovered powder passes through the buffer of the vibrating screen, to the screen, and then to the powder barrel after screening. The powder barrel then supplies the powder to the spray gun system.
The spray gun is fixed on AutoFlex100, which can move up and down, forward and backward, left and right, and rotate up and down. It can memorize the spray angle and position of the workpiece and realize automatic groove spraying. It adopts the latest digital positioning system and PLC control to ensure stable and reliable lifting. The main control touch screen can display the lifting speed and program multiple working programs. It can also be controlled by an independent touch screen/tablet or mobile phone. The operating system software is user-friendly through simple graphics and Chinese and English analysis.
To meet the requirements of workpiece shape, line speed, coating and output, our HDR6P lifter achieves the best results with unique functions. The HDR6P lifter is equipped with a precision programmable electric servo motor, adopts the latest digital positioning system and PLC control, ensures the long-term repeat accuracy of the spray gun during automatic spraying, and the lifting action is smooth and reliable. The main control touch screen of the equipment can display the lifting distance and speed, and can be programmed into more than 255 working programs. The operating system software uses simple graphics with Chinese or English explanations, which is user-friendly.
To meet the requirements of workpiece shape, line speed, coating and output, we provide the SR series of lifters, which can achieve the best effect required by customers with its different features. The SR series programmable electric lifter has a stylish appearance and precision manufacturing. It can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. It adopts the latest digital positioning system and PLC control to ensure smooth and reliable lifting action. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. It can be controlled by independent touch screen and/or manual buttons. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly. SR series short-range programmable lifter-suitable for vertical cloth gun automatic spraying online, with a travel distance range of 100-400 mm.
To meet the requirements of workpiece shape, line speed, coating and output, we provide the ER and HDR series of lifters to achieve the best results required by customers with their different features. The ER/HDR series programmable electric lifters are stylish and precision-made. They can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. The latest digital positioning system and PLC control are used to ensure smooth and reliable lifting and lowering. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. Independent touch screen and/or manual button control are optional. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly. ER series long-range programmable lifters - suitable for use with up to 6 automatic spray guns. HDR5P series heavy-duty long-range programmable lifters - suitable for use with up to 9 automatic spray guns.
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