Powder coating, as you know it, has gained a lot of recognition over the past few years as a cost-effective surface finishing technique that guarantees durability and aesthetics. But it has been mostly associated with metallic surfaces. So, the real question is, does it really powder coat plastic?
Yes, it does. In fact, powder coating plastics has been one of the most wanted methods nowadays in acquiring good-looking finishes.Read on to discover how different kinds of plastics are applicable for powder coating, the process involved in powder coating itself, as well as its many benefits.
Materials Appropriate for Powder Coatings
Powder coating can be done on metals which is the most common surface. Wood can also be powder coated and surprisingly plastic is also a contender. It involves application of dried paint pigment which is in powder form on the surface area of the material chosen. Th application is done by use of an electrostatic charge. Thereafter, this powder is heated up until melting for the purposes of creating a uniform coat which will provide protection from harm.
Traditionally, powder coating has been made popular with metals such as aluminum, steel, and brass. But with the recent developments, powder coating is becoming more popular with plastic materials.Suffice it to say, it offers an alternative to conventional paint that comes with a host of advantages. Powder-coated plastic boasts excellent resistance to abrasion properties, heightened durability property and good-looking finish hence high adorning aesthetics, as well as superiority in resisting chemicals.
Perhaps the most notable advantage of powder coating plastic is that it displays a strong and lasting finish, which considerably prolongs products' life over those coated using conventional paint. Additionally, when it comes to plastic materials using powder coating provides resistance, against chemical reactions and abrasion. This means that products made from plastic covered with powder coats are likely to be more durable and rigid.
Furthermore, the process of powder coating offers a finish that surpasses the quality of traditional paint. While painting plastic items does provide some protection it is prone to issues such as chipping, fading, scratching, as being vulnerable to extreme temperatures and moisture. On the hand powder coating plastics proves to be a choice with numerous advantages that make it a preferred option for manufacturers. It clearly stands out when it comes to long term protection.
Thermoset Powder Coating
Choosing the powder coating process is crucial for ensuring results in safeguarding plastic products against corrosion, abrasion and UV exposure. One such process is thermoset powder coating which involves applying and curing the material onto surfaces using heat. This method creates a bond between the plastic and the powder resulting in increased durability and protection.
Plastic products from this end can withstand harsh weather conditions and extreme temperatures effectively. Plus, they get to retain the shiny durable finish.
Thermoplastic Powder Coating
Contrasting with this, thermoplastic powder coating is where the powder is melted and then applied to the plastic product, which creates a strong bond between the two materials that enhances the strength and protection of the plastic. It is best suited for plastics that are intended to be powder coated and used indoors but exposed less to extreme heat. The method is better for particular types of plastic producing a flat appearance. However, it offers a less lasting finish even though it comes at a reduced cost. In this regard, understanding the nature of your plastic product will be important in determining the choice of powder coating you use.
Challenges and Solutions
As much as there are several benefits associated with powder coating plastics, some problems come along with this process. One of such challenges is curing. On account of low melting point for these plastics, curing them can be problematic unlike other materials like metals. The improved technology has simplified the process of applying paint on plastic surfaces. This includes using UV light exposure among others. Another one includes creating an attractive surface by treating the plastic with some material Manufacturers have also developed techniques to create a surface that promotes attraction by treating the plastic with a material. Therefore, this allows for better application of a coat on it.
Closing Words
It is true that powder coating is an enduring process to coat plastic parts and components. This process outperforms paint in terms of its lasting ability because it can face the harsh environmental conditions, high temperatures as well as UV light exposures. The method guarantees efficiency and is less expensive making it ideal for preventing rusting and corrosion of parts.
It is important to remember that powder coating plastics in the past was non-existent but gained popularity with time. It has many advantages including; reduced emissions, fewer layers needed and less waste produced. Besides giving a final coat, it’s also used for heat-sensitive materials.
In summary, thanks to the virtues of powder coating which makes plastics part of the world surface finishing. In case you ever wondered if you could use powder on plastics then look no more; besides the answer being a resounding yes it also comes with numerous advantages. Whether you choose thermoplastic power coating in order to save money or protect your environment as well as enhance the looks and strength of your plastic items at a very minimal cost.
Our distributors and service centers are all over the world.
In order to ensure that our customers can get more professional advice before and after the sale of spray products, we will also provide timely maintenance support and spare parts supply to customers through the service network.
Few on the market Test Service
Test centre has been set up in our factory in China where customers can perform tests and simulation works. Our demo labs are equipped with the latest powder equipment for trial use by our customers.
The KPC series powder center integrates powder supply, powder recovery and sieving functions in a compact housing, and is equipped with an extraction device to ensure a clean working environment in the workshop. The KPC allows operators to change colors quickly and efficiently in a short time. The PLC control system will automatically clean the powder hose and internal powder path of the spray gun to reduce downtime and powder contamination problems. The extraction device of the KPC can be integrated with the KPC or with the main filter unit.
KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.
ACB high efficiency spray booth system has unique design and advantages. The bottom air duct of the booth adopts the ‘even flow’ flap structure, the side panels of the booth adopt the advanced design without automatic gun opening, and the systematic supporting design creates the ideal powder atomisation area of ‘flexible spraying’, which has a gentle air flow, providing an ideal working environment for powder coating. This provides an ideal working environment for powder coating. This design and functionality makes the ACB high efficiency spray booth system highly efficient and operable in powder coating operations, able to meet the coating needs of different workpieces, while also demonstrating excellent performance in cleaning and recycling, providing a strong guarantee for high quality powder coating operations.
ColorWing wing-type spray booth has unique design and advantages. It is mainly suitable for spraying workpieces in vertical hanging mode, such as aluminum profiles, highway guardrails, etc. ColorWing wing-type spray booth uses the patented design of "wing-type wall panel" and "wind tunnel" cleaning mechanism, which is efficient and fast when cleaning and changing colors.
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
Sieve and separate the powder sent back by the recycling system to remove impurities, and then send it to the powder supply system for reuse in the spray gun system
Sieve and separate the new powder to make the new powder more evenly mixed
Different mesh sizes can be configured according to the customer's different products and the number of spray guns, and vibrating screens of different diameters can be selected to improve product spraying efficiency
According to the characteristics of coil spraying, such as large amount of powder, uniform coating, thin coating and corrosion resistance, ultrasonic vibrating screen is selected, which can achieve high precision, high mesh screening, low energy consumption and high efficiency.
DDF3 high-power powder pump can operate friendly under high powder concentration and low air flow rate powder supply conditions. It can operate stably in harsh hot and humid environments for a long time. DDF3 high-power powder pump can adapt to different types of powders and maintain a soft, smooth and stable powder conveying effect. DDF3 high-power powder pump is user-friendly and easy to operate. It will not spit powder under different conveying distances and powder types. The sturdy structure can meet the high-pressure cleaning requirements required for fast color change systems.
BV-1 high-power powder pump for powder recovery is used to recover powder from the recovery system to the powder supply system. The powder delivery capacity is more than 7kg/min
Powder can be directly supplied to the powder supply system from the powder box. The bottom bracket of the powder box is equipped with a vibrator, so no "holes" will be formed during the powder suction process, ensuring the continuity of powder suction.
The powder is directly supplied from the ton bag to the powder supply system, and the ton bag is placed on a mobile trolley with a vibrator. Equipped with multiple sets of high-efficiency and high-power powder suction devices to meet the requirements of large powder consumption. The automatic lifting device and the special powder hopper design make the powder bag have less residual powder
Based on more than 30 years of successful experience in designing rapid color change systems, the unique MPC closed-loop powder supply center can provide efficient rapid color change capabilities. The MPC closed-loop powder supply center can be upgraded to the rapid color change capability of an existing powder spraying system alone or integrated with a complete powder spraying system (including spray booth, powder recovery system, spray gun and elevator, etc.).
Whether the user is adding new spraying equipment or upgrading and modifying the existing spraying equipment, the PMC system that must be configured in the process of realizing digital control technology includes DDF powder pump, new powder supply device, powder supply barrel, high-efficiency powder screen and control cabinet.
It consists of a vibrating screen and a powder barrel. The recovered powder passes through the buffer of the vibrating screen, to the screen, and then to the powder barrel after screening. The powder barrel then supplies the powder to the spray gun system.
The spray gun is fixed on AutoFlex100, which can move up and down, forward and backward, left and right, and rotate up and down. It can memorize the spray angle and position of the workpiece and realize automatic groove spraying. It adopts the latest digital positioning system and PLC control to ensure stable and reliable lifting. The main control touch screen can display the lifting speed and program multiple working programs. It can also be controlled by an independent touch screen/tablet or mobile phone. The operating system software is user-friendly through simple graphics and Chinese and English analysis.
To meet the requirements of workpiece shape, line speed, coating and output, our HDR6P lifter achieves the best results with unique functions. The HDR6P lifter is equipped with a precision programmable electric servo motor, adopts the latest digital positioning system and PLC control, ensures the long-term repeat accuracy of the spray gun during automatic spraying, and the lifting action is smooth and reliable. The main control touch screen of the equipment can display the lifting distance and speed, and can be programmed into more than 255 working programs. The operating system software uses simple graphics with Chinese or English explanations, which is user-friendly.
To meet the requirements of workpiece shape, line speed, coating and output, we provide the SR series of lifters, which can achieve the best effect required by customers with its different features. The SR series programmable electric lifter has a stylish appearance and precision manufacturing. It can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. It adopts the latest digital positioning system and PLC control to ensure smooth and reliable lifting action. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. It can be controlled by independent touch screen and/or manual buttons. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly. SR series short-range programmable lifter-suitable for vertical cloth gun automatic spraying online, with a travel distance range of 100-400 mm.
To meet the requirements of workpiece shape, line speed, coating and output, we provide the ER and HDR series of lifters to achieve the best results required by customers with their different features. The ER/HDR series programmable electric lifters are stylish and precision-made. They can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. The latest digital positioning system and PLC control are used to ensure smooth and reliable lifting and lowering. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. Independent touch screen and/or manual button control are optional. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly. ER series long-range programmable lifters - suitable for use with up to 6 automatic spray guns. HDR5P series heavy-duty long-range programmable lifters - suitable for use with up to 9 automatic spray guns.