info@ramseierkoatings.com
  CALL US ANY TIME
 +852 2363 2511
c2e46596397051d5

Powder Coating for Automotive Industry

Author: Site Editor     Publish Time: 2022-12-15      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
telegram sharing button
sharethis sharing button



Understanding How Powder Coating Works

Let's break it down for you. Powder coating is like painting with a twist. If you use paint, dry powder is applied to your vehicle's surface. Think of it as if you were sprinkling confetti on your car but instead of having fun at a party you're giving your vehicle a layer of protection.

This powder can be applied using levitation or by applying it then it is heated to bond with the base material.. You know what's great? You don't need any conveyor belts, an oven rack.

Once the whole process is done your car will not look shiny and polished. It will also be protected against corrosion and everyday wear and tear.


Powder Coating Advantages Over Conventional Liquid Coatings

So, why choose powder coating over traditional liquid options? The answers are compelling.

1. Quick and Cost-effective: Powder coating is not like traditional paint wherein you have to wait for a day to get the coating, No, this happens as soon as you want it to. At the same time it's budget-friendly. Versatility sees to it that it  adheres to various substrates, whether  metals and plastics, and the finish is a sleek and durability enhancer. 

2. Corrosion Resistance: Rust may kill your car resale value. The way around this is through  powder coating which makes your car naturally corrosion-resistant. 

3. Versatility: there are different textures and colors guaranteed by powder coating. That means you get to customize your vehicle's appearance to your liking. 

4. Environmentally Friendly: You ought to protect Mother Nature but using  liquid coatings won't cut it. Did you know that  powder coatings don't contain solvents or volatile organic compounds (VOCs)? 



What Are the Types of Powder Coating?

Here are some of the most common types of powder coatings

Polyester Powder Coatings: These coatings are widely used in industries such as automotive, construction and marine due to their popularity. They not only offer protection against corrosion but also ensure long lasting durability keeping your vehicle well protected.

Epoxy Powder Coatings: If you're looking for a gloss and durable finish for your car's exterior epoxy powder coatings are the choice. They can be applied on surfaces like steel, aluminum and plastics.

Epoxy Polyester Hybrid Powder Coatings: When it comes to applications these hybrid epoxy powders are highly recommended. They provide stability and chemical resistance by combining the best qualities of both epoxy and polyester without any drawbacks.

100% Polyester TGIC Powder Coatings: With their high gloss finish and scratch resistance properties TGIC powder coatings are a perfect fit for automotive applications. Applying them is a breeze giving your car that out of the showroom look.

100% Polyurethane Powder Coating Systems: If you're seeking durability, high gloss finish and temperature curing capabilities in coatings look no further. These coatings are not easy to apply. Also come in a wide range of colors. Moreover they are environmentally friendly, with no VOCs. Emit levels of odor.

Other Specialty Powders;Fluoropolymer powder coatings are widely used in the industry for high temperature applications. They are known for their resistance to temperatures and provide excellent protection against chemicals and abrasion. Additionally these coatings offer the added benefit of enhancing gloss when compared to paints.



The Automotive Industry's Evolution

As the automotive industry continues to evolve, so do its coating needs. Gone are the days when cars came in only a handful of colors. Today, customization is key. Powder coating has played a significant role in this transformation.

Personalization: Powder coating will help you personalize your car just like everything else. No matter how unique and specific, there's always a powder coat finish that fits.

Strength vs Weight: The lightweight high-strength materials used in the automotive industry can still be further improved using powder coatings instead of other techniques. Through powder coating, additional weight or material during construction is not required because the technique enhances strength despite less density.

Eco-friendly Option: The environment safety issue has quickly caught on with major industries including automobiles. With zero VOCs and little odor effect, it clearly gives manufacturers another alternative towards greening their activities.



How Powder Coating Influences Car Parts

Now, let's see more closely how the powder coating influences individual auto parts.

Bumper Covers: Since the front and rear bumpers have constant contact with road dirt and other atmospheric elements, they are usually prone to corrosion. Powder coatings make them corrosive-resistant hence protecting their good looks as well as rigidity.

Fenders: Fenders that protect your vehicle from side blows also get damaged due to small accidents and parking goofs. Applying a powder coat will not only save it from rust but gives your car a stylish look too.

Hoods: Just in case you are not yet aware, the hood of your car is somewhat like a cover for the engine sitting below it. Powder coating will help maintain its finish and protect it from corrosion.

Trunks: Your trunk is where you place all your valuable stuff so naturally, it should be protected just as well as everything else around your vehicle. Powder coating helps prevent rust out and keeps your trunk looking new.



Conclusion: A Coating with Many Benefits

To sum up, powder coating has revolutionized the industry. Its ability to deliver a top notch finish resist corrosion offer application. Promoting sustainability has made it a preferred option. Whether its bumper covers, fenders, hoods or trunks powder coating can transform them into lasting and trendy components.

Its advantages go beyond aesthetics. Powder coating also plays a role in producing parts without compromising strength. This does not bring down material costs. Also reduces shipping expenses from factories to dealerships across America. So it's not about giving vehicles a facelift; it's an cost efficient choice that shapes the future of the automotive industry.


Powder Center
The KPC series powder center integrates powder supply, powder recovery and sieving functions in a compact housing, and is equipped with an extraction device to ensure a clean working environment in the workshop. The KPC allows operators to change colors quickly and efficiently in a short time. The PLC control system will automatically clean the powder hose and internal powder path of the spray gun to reduce downtime and powder contamination problems. The extraction device of the KPC can be integrated with the KPC or with the main filter unit.
View More
Fast Colour Change Powder Spray Booth
KMB "Magic Box" series fast color change powder spraying system is designed to solve the color change troubles of customers. The whole system adopts advanced plastic structure and automatic recycling control system, which can save color change time, improve equipment utilization rate and create profit return rate.
View More
Encapsulated Powder Coating System
ACB high efficiency spray booth system has unique design and advantages. The bottom air duct of the booth adopts the ‘even flow’ flap structure, the side panels of the booth adopt the advanced design without automatic gun opening, and the systematic supporting design creates the ideal powder atomisation area of ‘flexible spraying’, which has a gentle air flow, providing an ideal working environment for powder coating. This provides an ideal working environment for powder coating. This design and functionality makes the ACB high efficiency spray booth system highly efficient and operable in powder coating operations, able to meet the coating needs of different workpieces, while also demonstrating excellent performance in cleaning and recycling, providing a strong guarantee for high quality powder coating operations.
View More
Color Wing Fast Color Change Vertical Powdler Spray Booth
ColorWing wing-type spray booth has unique design and advantages. It is mainly suitable for spraying workpieces in vertical hanging mode, such as aluminum profiles, highway guardrails, etc.
ColorWing wing-type spray booth uses the patented design of "wing-type wall panel" and "wind tunnel" cleaning mechanism, which is efficient and fast when cleaning and changing colors.
View More
Fast Colour Change Powder Recovery System
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
View More
St/St Spray Booth and Powder Recovery Systems
The CQB high-efficiency spray booth system adopts a sandwich-style all-plastic structure with a bright and elegant design. The manual workstation is open and external, which is convenient for manual operation. The workpiece outlet is designed with a PVC solid door, which is closed during cleaning to shorten the cleaning time. The bottom recovery adopts a "uniform flow" multi-channel design to even out the exhaust airflow, thereby achieving better powder application efficiency.
View More
Vibrating Type Powder Sieve
Function of the vibrating screen
  1. Sieve and separate the powder sent back by the recycling system to remove impurities, and then send it to the powder supply system for reuse in the spray gun system
  2. Sieve and separate the new powder to make the new powder more evenly mixed
  3. Different mesh sizes can be configured according to the customer's different products and the number of spray guns, and vibrating screens of different diameters can be selected to improve product spraying efficiency
View More
Ultrasonic Powder Sieve
According to the characteristics of coil spraying, such as large amount of powder, uniform coating, thin coating and corrosion resistance, ultrasonic vibrating screen is selected, which can achieve high precision, high mesh screening, low energy consumption and high efficiency.
View More
DDF3 Powder Transfer Pump
DDF3 high-power powder pump can operate friendly under high powder concentration and low air flow rate powder supply conditions. It can operate stably in harsh hot and humid environments for a long time. DDF3 high-power powder pump can adapt to different types of powders and maintain a soft, smooth and stable powder conveying effect.
DDF3 high-power powder pump is user-friendly and easy to operate. It will not spit powder under different conveying distances and powder types. The sturdy structure can meet the high-pressure cleaning requirements required for fast color change systems.
View More
Bulk Venturi Power Pump for Powder Recovery
BV-1 high-power powder pump for powder recovery is used to recover powder from the recovery system to the powder supply system. The powder delivery capacity is more than 7kg/min
View More
Virgin Powder Feeding and Supply Device
Powder can be directly supplied to the powder supply system from the powder box. The bottom bracket of the powder box is equipped with a vibrator, so no "holes" will be formed during the powder suction process, ensuring the continuity of powder suction.
View More
Big Bag Virgin Powder Supply System
The powder is directly supplied from the ton bag to the powder supply system, and the ton bag is placed on a mobile trolley with a vibrator.
Equipped with multiple sets of high-efficiency and high-power powder suction devices to meet the requirements of large powder consumption.
The automatic lifting device and the special powder hopper design make the powder bag have less residual powder
View More
Micro Powder Center
Based on more than 30 years of successful experience in designing rapid color change systems, the unique MPC closed-loop powder supply center can provide efficient rapid color change capabilities.
The MPC closed-loop powder supply center can be upgraded to the rapid color change capability of an existing powder spraying system alone or integrated with a complete powder spraying system (including spray booth, powder recovery system, spray gun and elevator, etc.).
View More
Close Circuit Powder Management Center
Whether the user is adding new spraying equipment or upgrading and modifying the existing spraying equipment, the PMC system that must be configured in the process of realizing digital control technology includes DDF powder pump, new powder supply device, powder supply barrel, high-efficiency powder screen and control cabinet.
View More
Powder Reclaim System
It consists of a vibrating screen and a powder barrel. The recovered powder passes through the buffer of the vibrating screen, to the screen, and then to the powder barrel after screening. The powder barrel then supplies the powder to the spray gun system.
View More
4 Axes Automatic Angle Adjuster for Fixed Gun
The spray gun is fixed on AutoFlex100, which can move up and down, forward and backward, left and right, and rotate up and down. It can memorize the spray angle and position of the workpiece and realize automatic groove spraying. It adopts the latest digital positioning system and PLC control to ensure stable and reliable lifting. The main control touch screen can display the lifting speed and program multiple working programs. It can also be controlled by an independent touch screen/tablet or mobile phone. The operating system software is user-friendly through simple graphics and Chinese and English analysis.
View More
HDR6P Heavy Duty Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, our HDR6P lifter achieves the best results with unique functions.
The HDR6P lifter is equipped with a precision programmable electric servo motor, adopts the latest digital positioning system and PLC control, ensures the long-term repeat accuracy of the spray gun during automatic spraying, and the lifting action is smooth and reliable. The main control touch screen of the equipment can display the lifting distance and speed, and can be programmed into more than 255 working programs. The operating system software uses simple graphics with Chinese or English explanations, which is user-friendly.
View More
Short-stroke Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, we provide the SR series of lifters, which can achieve the best effect required by customers with its different features.
The SR series programmable electric lifter has a stylish appearance and precision manufacturing. It can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. It adopts the latest digital positioning system and PLC control to ensure smooth and reliable lifting action. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. It can be controlled by independent touch screen and/or manual buttons. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly.
SR series short-range programmable lifter-suitable for vertical cloth gun automatic spraying online, with a travel distance range of 100-400 mm.
View More
Long-stroke Reciprocators
To meet the requirements of workpiece shape, line speed, coating and output, we provide the ER and HDR series of lifters to achieve the best results required by customers with their different features.
The ER/HDR series programmable electric lifters are stylish and precision-made. They can ensure the long-term repeat accuracy required by the spray gun during automatic spraying. The latest digital positioning system and PLC control are used to ensure smooth and reliable lifting and lowering. The lifting distance and lifting speed can be displayed on the main control touch screen of the equipment, and more than 255 working programs can be programmed. Independent touch screen and/or manual button control are optional. The operating system software uses simple graphics with Chinese or English explanations to make it more user-friendly.
ER series long-range programmable lifters - suitable for use with up to 6 automatic spray guns.
HDR5P series heavy-duty long-range programmable lifters - suitable for use with up to 9 automatic spray guns.
View More
LET US KNOW YOUR NEED
Please leave a message, and we will contact you within one working day.
Ramseier Koatings Technologies Holdings Ltd.
 
 
 

 9/F,Hung Tak Building,106-108 Des Voeux Road Central,Hong Kong
 Tel: +852 2363 2511
 Fax: +852 2764 0105
 E-mail: info@ramseierkoatings.com
Contact us
 
    .   
 
 Tel: +852 2363 2511
  Fax: +852 2764 0105
 E-mail: info@ramseierkoatings.com
 Sales Hotline:(86)400 6628 623
  9/F,Hung Tak Building,106-108 Des Voeux Road             Central,Hong Kong

ABOUT

OUR SERVICE

Our goal is to supply the most cost effective quality powder coating equipment to our customers around the world.
Ramseier Koatings Technologies (ZS) Company Limited All Rights Reserved | Powered by: pbinfo.cn